Streamlining warehouse order handling by autonomous mobile robots

About the client

Location
Germany
Company size
more than 4500 employees

Our client is a globally recognized management and IT consultancy company specializing in mobility and manufacturing. With over 20 years of expertise, they empower various companies around the globe with their solutions. One of their most prominent solution is fleet management software that integrates with the ERP system and mobile robots, automating warehouse delivery workflows. 

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Streamlining Warehouse Order Handling by Autonomous Mobile Robots - top image - right - Lemberg Solutions.jpg

Challenge

Following our previous successful cooperation with client, they turned to us seeking assistance with their new project. One of their end customers had requested to optimize their logistic process, so their robots would deliver order boxes within different warehouse points more efficiently. Therefore, our client set following objectives for our team:

To create a custom order-loading logic for autonomous mobile robots to deliver orders along the optimal route.
To provide warehouse operators with a solution to track orders delivery.

Delivered value

Automation of logistics process workflow at production facilities.
Increased operational efficiency and order fulfillment with less manual effort.
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Solution

We developed a middleware module that handles the loading and delivery logic for client’s autonomous mobile robots. The module calculates the most optimal load sequence to deliver order boxes within different warehouse areas more efficiently, considering the following parameters: 

  • Box size
  • Delivery priority
  • Robot’s capacity
  • Distance to the station and between the stations
  • Conveyor layer

Our module determines the most optimal arrangement of boxes within the robot's capacity and priority of unloading so boxes are positioned for easy access when needed. When delivering order boxes, robots follow the most efficient route, which allows them to deliver as many orders as possible in a single trip by avoiding unnecessary movements within the warehouse. 

For warehouse operators, our module offers a user-friendly front-end app that helps monitor all orders in real time. We incorporated special color-coded indicators so the operators can easily distinguish different orders' statuses and critical issues if an order doesn't meet the robot's configuration requirements.

To ensure robust product quality, our QA engineers created a test environment that simulated actual operating conditions and used mock data to conduct various types of testing. 

Technologies
Java
Spring Boot
Docker
RabbitMQ
Swagger
PostgreSQL
React
WebSocket
SpringData
Docker Compose
WireMock
MUI

Working with Lemberg Solutions is fun and very productive. All people involved do extensively think outside the box and try to really grasp a deep function understanding which helps to identify potential problems as soon as possible. This helps the project speed immensely.

Customer's Project Manager

How it works

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Slavic Voitovych, Head of IoT Business Development at Lemberg Solutions
Slavic Voitovych
Head of IoT Business Development

Slavic assists our customers with successfully implementing their IoT product ideas, maximizing the value of their investments in technology. Slavic has experience guiding multiple IoT projects in automotive, healthcare, consumer electronics, and energy domains.